Navigating EVA Foam Puzzle Mats: A Comprehensive Buyer's Handbook From Manufacturer

Posted by : admin / On : 2023-12-28 / Views : 506 /

Discovering EVA Foam Puzzle Mats: It's a frequent sight to come across them in supermarkets, Amazon, eBay, and beyond. However, when it comes to actually buying these foam floor mats, you might find yourself contemplating. Are you genuinely familiar with what they offer, and do you have the knowledge to make informed decisions among the numerous options available? Join us in this article as we unravel the complexities of foam puzzle mats. To begin, let's address the most fundamental question:

What is EVA foam materials?

Ethylene Vinyl Acetate (EVA) foam is a type of synthetic material known for its versatility and wide range of applications. It is created by blending ethylene and vinyl acetate copolymer resin through a process of heating and mixing. The resulting material is characterized by its soft, flexible, and lightweight properties, making it suitable for various uses across industries. EVA foam material finds application in a diverse range of industries, including footwear, sports equipment, packaging, automotive components, marine products, toys, and more. Its combination of comfort, durability, and versatility makes it a popular choice for both consumer and industrial products.

Secondly, what is EVA foam puzzle mats?

EVA foam puzzle mats are modular flooring solutions made from Ethylene Vinyl Acetate (EVA) foam material. Made from closed-cell EVA foam, the puzzle mats exhibit an anti-slip textured surface and boast a vibrant multi-color design. They consist of interlocking pieces that fit together like puzzle pieces, allowing you to create a cushioned and comfortable surface for various activities. These mats are designed with versatility in mind, making them suitable for a wide range of settings, from playrooms and gyms to trade show booths and workshops.

I. Explore the Diverse Varieties of Interlocking Foam Puzzle Mats - From Traditional Style Puzzle Mats to Innovative Custom Design Puzzle Foam Mats
Since 2015, the custom rug pattern design EVA foam mats, made from non-toxic and premium EVA materials, stand out as one of the most innovative EVA foam puzzle play mats. Explore boundless possibilities with these mats that go beyond the constraints of traditional designs and sizes. Unlike standard foam puzzle mats, which typically adopt a square shape, custom foam mats introduce a variety of shapes such as rectangles, circles, and other unique forms. What sets these mats apart is the ability to adorn them with a myriad of bespoke designs, made possible through specialized printing techniques. Embark on a journey of innovation as we present to you the world of rectangular foam puzzle mats and custom-designed foam creations.
Komat Tech Taiwan, renowned for the first manufacturer creating the epitome of exquisite baby play mats and home decoration floor mats, stands as a beacon of innovation in the industry. Each Komat’s foam play mat is meticulously handcrafted, resembling an artful rug that seamlessly integrates with your living space. Immerse yourself in a spectrum of captivating hues, ranging from the perennially popular beige shades to the serene light gray option. Every foam play mat features interlocking tiles, resembling puzzle pieces, making it easy to create your envisioned nursery or your child's fantasy bedroom. Elevate your surroundings with the perfect blend of beauty and practicality that Komat's premium play mats offer.

All of our baby play mats are made with premium quality, non-toxic EVA foam and printed top film layer, so they’re the perfect tummy time mat for babies. And, as your baby grows, our playmat will grow with them. This baby mat will transition easily into a toddler and kids play mat for rolling and crawling. Rearrange the mat puzzle piece tiles or add more to expand the soft padded play mat. And when we say soft, we mean soft. Each playmat is 1.2cm thick in standard size which is commonly seen on the market, so it's easy on your knees and a soft landing for little tumbles. If you are looking for custom your play mat dimension in terms of size or thickness, as first-hand factory, we are willing to assist you to create your dream play mats.

Adaptability is at the core of our design. The puzzle piece tiles that constitute the play mat can be easily reconfigured to suit your evolving needs. Feel free to expand the padded play mat by adding more tiles, ensuring a spacious and comfortable play area for your child. You can be confident that the well-being and comfort of your baby are our top priorities.

Our premium baby play mats are meticulously designed to incorporate a diverse array of classic patterns inspired by universally adored rugs, including the likes of Moroccan design play mats, Persian design play mats, Vintage design play mats, Nordic design play mats, Scandinavian design play mats, Terrazzo design play mats, and more. These patterns lend a touch of timeless elegance to your baby's play space.


Rest assured, our commitment to quality and safety remains unwavering. Each of our play mats is thoughtfully crafted to create a secure and nurturing environment that encourages your child's early exploration and play. With these considerations at the forefront, you can trust that our play mats provide a harmonious blend of style, comfort, and safety for your little one.

Understanding the myriad messes that come with welcoming a new baby, we've tailored our play mats to simplify cleaning and upkeep. Every EVA foam baby play mat is thoughtfully made of using wipe-clean foam, waterproof, designed to ensure effortless maintenance. This user-friendly feature ensures that caring for the play mat is a hassle-free experience, granting you more moments to relish life's precious moments with your little one. Whether faced with minor spills or more significant messes, our play mats are equipped to handle it all with ease. Your convenience is our priority, allowing you to focus on creating beautiful memories without being burdened by cleaning tasks.

Discover the art of baby-proofing your hard floors while maintaining your distinctive sense of style with our cushioned and customizable playmat. This premium play mat offers a harmonious blend of softness, safety, and easy maintenance. The Komat Play Mat is meticulously designed to transform any living space into a visually appealing and highly functional haven.

Elevate your surroundings with the Komat play mat, a testament to the art of merging safety, beauty, and practicality into one exceptional package. When seeking a floor mat that is both safe and stunning for your baby and family and definitely for your businesses, rest assured that Komat play mat is an unparalleled choice that seamlessly unites elegance and functionality.



The widely embraced general foam puzzle mat serves as a versatile addition to households, enhancing spaces like basement flooring, children's playrooms, and home gyms. With a core simplicity, these EVA foam puzzle mats are commonly crafted in solid colors, including but not limited to red, yellow, blue, green, pink, and more. This elemental design forms the foundation of foam puzzle mats. However, the scope of general foam puzzle mats goes beyond the basics, as customization within the Pantone matching system opens up a plethora of color possibilities.

In the realm of general foam puzzle mats, standard thicknesses of 10 mm, 12 mm, and 20 mm prevail. Size options typically range from 30 cm x 30 cm to 60 cm x 60 cm. The thickness is a key factor, directly impacting cushioning and comfort. It's essential to align your choice with the intended use—for instance, considering the lightweight nature of children, 10 mm thick foam mats are well-suited for their playrooms. Therefore, choose your foam puzzle mats thoughtfully, considering the specific requirements of your space.



Leveraging exceptional cushioning capabilities and providing convenient portability through detachable border strips, foam puzzle mats emerge as a top-tier choice for exercise flooring. Their versatility is evident across various domains, particularly in martial arts studios and boxing gyms, where reliability and steadfast support are of utmost importance.

Tatami foam puzzle mats, in particular, excel in this context. Designed at a substantial size of 100 cm x 100 cm and offered in thickness options of 20 mm, 25 mm, 30 mm, and 40 mm, they cater to a diverse range of requirements. The 20 mm variant emerges as a cost-effective solution, suitable for exercises requiring controlled impact. In contrast, for more intense disciplines such as karate, the 40 mm thick Tatami foam mat provides heightened protection.

Remarkably, these mats sport a dual-sided anti-slip textured finish, instilling confidence in athletes' movements. The visual appeal doesn't lag either; the mats feature two contrasting colors on either side – options include red & blue, yellow & blue, and gray & black, among others. Moreover, customization knows no bounds with Tatami foam puzzle mats. Tailoring to customer preferences, these mats can be designed in varying sizes and colors, ensuring a personalized touch.

In sum, Tatami foam puzzle mats encapsulate superior functionality, safety, and aesthetics, transforming exercise spaces into arenas of both performance and visual allure.

4. Immersive Learning and Play: The Multifaceted Kids Play Mats


Embark on a journey of imagination and learning with the exceptional variety of foam puzzle mats, carefully designed to craft engaging and vibrant kids' play areas. These play mats seamlessly fuse education and entertainment, skillfully pieced together from interlocking puzzle mats. Bursting with a rich palette of colors, they not only showcase numbers and alphabets but also feature an enchanting array of animals, creating a visually stimulating and educational play space.

But these mats are more than mere floor coverings. Each color item, from numbers to animals, can be detached and played with as interactive toys, fostering cognitive and tactile engagement. The realm of customization knows no bounds either – EVA foam kids play mats can be emblazoned with a myriad of custom designs, resulting in a riot of colors that captivate and inspire.

Measuring 30cmx30cm with a thickness of approximately 10mm, these interlocking foam play mats feature removable border strips. In transforming homes, they serve dual roles: safeguarding little ones and providing an immersive, joyous play space. In these foam mats, protection and enjoyment intertwine seamlessly, presenting a holistic approach to children's well-being and growth.



Embrace the Beauty of Nature with Wood Grain EVA Foam Puzzle Mats. Elevate your flooring experience with the remarkable versatility of EVA foam puzzle mats, especially the captivating wood grain foam mats. These mats stand as a testament to innovation, intricately crafted to replicate the allure of wood flooring. Yet, their advantages extend far beyond mere appearances.

Wood grain foam puzzle mats undergo meticulous treatment, featuring a textured finish that authentically replicates the look of traditional wood flooring. Beyond their visual appeal, these mats deliver superior acoustic performance and unmatched underfoot comfort. Made from EVA foam sheets, they are skillfully laminated with a thin plastic layer adorned with the intricate wood grain texture. The outcome is a perfect marriage of aesthetic charm and functional excellence.

These mats find their niche in both home interiors and trade show booths. With dimensions of 60cm x 60cm, they present an ideal platform for enhancing your living spaces or making a statement at exhibitions. Beyond their aesthetic charm, wood grain foam mats serve as a cost-effective alternative to solid wood flooring, redefining your surroundings with elegance and practicality.

By introducing wood grain foam mats into your home, you infuse a touch of nature's beauty, acoustic enhancement, and exceptional comfort, all while embracing an economical solution that echoes the charm of traditional wood flooring.

II. Discover the Diverse Applications of Interlocking Foam Mats


Interlocking foam mats have become an indispensable solution across a wide spectrum of settings, owing to their versatility and practicality. These mats, with their modular design, offer a range of benefits that cater to various needs. Here are just a few examples of where interlocking foam mats are commonly utilized:

1. Home Gyms: Interlocking foam mats provide a cushioned and supportive surface for home gyms, protecting your flooring from heavy equipment and enhancing your exercise experience.

2. Children's Playrooms: These mats are perfect for creating safe and comfortable play areas for kids. The interlocking design prevents slips and falls, while the soft surface ensures a pleasant play environment.

3. Home Decoration: revolutionize your flooring with stylish rug like EVA puzzle foam mats, they are designed with innovation in mind, the rug style foam mats redefine traditional flooring options for various settings. This cost-effective and practical alternative to carpets finds its niche in living room, bedroom, restroom and other indoor spaces, providing convenience and comfort.
4.Trade Show Booths: Interlocking foam mats are widely used in trade exhibitions and events to create attractive and comfortable flooring for booth spaces, making your area stand out and inviting.
5. Yoga and Pilates Studios: The cushioned support offered by these mats is ideal for yoga and Pilates practices, providing a comfortable surface for stretches, poses, and exercises.
6. Workshops and Garages: Interlocking foam mats can protect your floors from tools, heavy equipment, and spills in workshops and garages, making the environment safer and more comfortable to work in.
7. Classrooms and Daycares: In educational settings, interlocking foam mats offer a soft and insulated surface for young learners to sit, play, and learn.
8. Outdoor Events: These mats can create temporary pathways and comfortable seating areas for outdoor gatherings, ensuring a clean and cushioned surface.
9. Dance Studios: The shock-absorbing qualities of foam mats are advantageous in dance studios, providing a safe and comfortable surface for dancers to practice routines.
10. Basements and Recreational Areas: Transforming basements and recreational rooms into inviting spaces becomes easy with interlocking foam mats, enhancing both aesthetics and comfort.
11. Martial Arts Studios: The shock-absorbing nature of these mats makes them suitable for martial arts training, ensuring a secure surface for various movements and techniques.
12. Art and Craft Spaces: Foam mats provide a soft and forgiving surface for artistic endeavors, protecting floors and making crafting more enjoyable.


The adaptability of interlocking foam mats is nearly limitless, making them a versatile and valuable addition to a wide range of environments.


III. Understanding the Appeal of EVA Foam Mats


EVA foam mats have garnered immense popularity across various domains due to their numerous advantages and applications. Here's a glimpse into why people are drawn to using EVA foam mats:

1. Comfort and Cushioning: EVA foam mats offer a soft and cushioned surface that provides comfort for various activities, from exercise to playtime.
2. Safety: The non-slip texture of EVA foam mats ensures stability, reducing the risk of slips and falls, making them a safe option for both kids and adults.
3. Waterproof: One of the standout features of foam floor tiles is their inherent waterproof nature, owing to their closed-cell foam composition. When incorporating foam puzzle mats into indoor spaces, concerns about liquids, whether water, oil, or other fluids, becoming an issue are alleviated. This waterproof characteristic grants you peace of mind, knowing that your flooring remains protected and unaffected by spills or accidents.
4. Secure and Slip-Resistant: A hallmark of all EVA foam puzzle mats is the incorporation of an anti-slip finish, a standard feature that underscores their commitment to safety. This textured surface is purposefully designed to prevent skidding, providing a secure footing for users across a spectrum of applications.
5. Versatility: EVA foam mats are adaptable and can be utilized in diverse settings, from home gyms to trade show booths, due to their modular interlocking design.
6. Protection: These mats safeguard your floors from potential damage caused by heavy equipment, exercise routines, or rough use.
7. Easy Installation: Interlocking foam mats are simple to install and can be customized to fit various spaces, making them a convenient choice for flooring.
8. Sound Absorption: EVA foam mats help dampen noise, making them suitable for environments where noise reduction is beneficial, such as playrooms or workshops.
9. Insulation: These mats provide thermal insulation, keeping spaces warmer in colder weather and creating a comfortable surface to walk or sit on.
10. Customization: EVA foam mats come in a variety of colors, patterns, and thicknesses, allowing you to choose the right style for your aesthetic preferences and functional needs.
11. Easy Maintenance: Cleaning EVA foam mats is hassle-free, typically requiring only a simple wipe-down to keep them looking and feeling fresh.
12. Portable: The lightweight nature of EVA foam mats makes them easily portable, enabling you to reconfigure spaces or move them as needed.
13. Cost-Effective: EVA foam mats often provide an economical solution compared to traditional flooring options, making them an attractive choice for those on a budget.
14. Creative Use: The versatility of EVA foam mats encourages creative applications, such as creating temporary seating areas, crafting surfaces, and more.
15. Child-Friendly: EVA foam mats are child-friendly, offering a soft surface for play and learning while minimizing potential injuries.
16. Durability: EVA foam mats are designed to withstand regular use and wear, making them a long-lasting investment.
17. The Multifunctional Essence of EVA Foam Puzzle Mats: Foam floor mats are so versatile that we could not list all the advantages they bring. Besides using as foam flooring, Other benefits they will have like using as kids educational tools, DIY material, photo backdrop, cosplay costume etc…
The appeal of EVA foam mats lies in their ability to merge practicality, comfort, versatility, and aesthetics, making them a favored choice for a wide array of environments and activities.
IV. Proper Installation Method for Foam Puzzle Mats


Installing foam puzzle mats is a straightforward process that can easily transform your space into a comfortable and functional area. Here's a step-by-step guide to help you install foam puzzle mats correctly:

1. Materials Needed:
Foam puzzle mats

Clear, open space for assembly

Paper knife or utility knife

Ruler or straight edge

Cutting surface (such as a cutting mat or a piece of cardboard)


2. Steps:

Prepare the Area:

Ensure the area where you'll be installing the foam puzzle mats is clean, dry, and free from any debris. This will help create a smooth and even surface for the mats.

Lay Out Mats:

Unbox the foam puzzle mats and lay them out flat in the desired configuration. If you have a specific pattern or color scheme in mind, arrange the mats accordingly.

Interlock the Mats:

Begin interlocking the mats by aligning the puzzle-like edges. Connect the interlocking tabs and grooves of adjacent mats. Gently press down on the mats to secure them in place.

Trimming (if necessary):

If the mats don't fit your space perfectly, you may need to trim them to size. Use a utility knife or scissors to carefully cut along the edges of the mats to achieve the desired fit. Remember to measure and cut accurately.

Fill the Space:

Continue interlocking and fitting the mats until the entire area is covered. If you're using mats with removable border strips, make sure to attach them to the outer edges for a finished look.

Check for Gaps and Alignment:

Once all the mats are in place, check for any gaps or misalignments. Adjust the mats as needed to ensure they fit snugly together without visible gaps.

Test the Surface:

Walk across the installed foam puzzle mats to ensure they feel secure and stable underfoot. Check for any loose connections and press down on any areas that may not be fully interlocked.

Enjoy the Space:

Your foam puzzle mats are now successfully installed and ready to use. Enjoy the benefits of a cushioned and comfortable surface!

See more installation video on our Youtube Channel: 



Start from a corner and work your way outwards to ensure a consistent fit.

If you're installing the mats on a hard surface like concrete, placing a thin foam underlayment or carpet pad beneath them can enhance comfort and stability.

Be patient and gentle when interlocking the mats to avoid damaging the tabs and grooves.

Regularly check the mats for any signs of wear or damage, and replace individual pieces if needed.

By following these steps, you'll be able to install your foam puzzle mats correctly, creating a functional and cozy space for various activities.

V. Buying and Using EVA Foam Puzzle Mats: Tips and Reminders


When considering the purchase and use of EVA foam puzzle mats, there are several important factors to keep in mind to ensure you make the most of your investment and enjoy a comfortable and safe experience. Here are some valuable tips and reminders:

Before Buying:

  1. Determine Your Needs: Assess the purpose of the mats – whether it's for exercise, play, flooring, or other activities. This will help you choose the right thickness, size, and design.
  2. Quality Matters: Look for mats made from high-quality EVA foam. High-density foam provides better durability and cushioning.
  3. Thickness Consideration: Thicker mats offer better cushioning and comfort, making them suitable for activities that involve impact or prolonged standing.
  4. Safety Features: Check if the mats have an anti-slip textured finish to prevent slips and falls, especially if they'll be used in areas prone to moisture.
  5. Size and Coverage: Measure the area you intend to cover and calculate the number of mats required. Consider opting for mats with removable border strips for a neat finish.
  6. Customization: Some manufacturers offer custom designs and sizes. If you have specific preferences, inquire about customization options.

During Purchase:

  1. Read Reviews: Check customer reviews and ratings to get an idea of the product's quality, durability, and user experiences.
  2. Compare Prices: Compare prices across different brands and sellers to ensure you're getting a reasonable deal for the quality offered.

After Purchase and Use:

  1. Installation: Follow the manufacturer's instructions for proper installation to ensure a secure and even fit.
  2. Regular Cleaning: Clean the mats regularly to maintain their appearance and hygiene. Use a damp cloth and mild soap for cleaning.
  3. Inspect for Wear: Regularly check the mats for signs of wear and tear. If you notice any damage or degradation, consider replacing the affected pieces.
  4. Avoid Sharp Objects: Prevent punctures or tears by keeping sharp objects away from the mats.
  5. Store Properly: If you need to store the mats, stack them flat in a dry and cool area to maintain their shape and condition.
  6. Custom Use: Explore the versatility of foam mats by using them for activities beyond flooring, such as crafts, exercise props, and more.
  7. Child Safety: If using mats in children's play areas, ensure they are free from small parts that could be a choking hazard.

Remember that EVA foam puzzle mats are an investment that can enhance comfort, safety, and functionality in various spaces. By considering these tips and reminders, you can make informed choices during purchase and ensure a positive experience when using them.

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